India acdc power module potting requirements(2)
(3) Before the installation is completed and the power is turned on, the wiring on each terminal should be checked and checked again to ensure that the input and output, AC and DC, single-phase and multi-phase, positive and negative, voltage and current values are correct. Prevent the occurrence of reverse and wrong connections.
(4) For high-power power supplies, there are generally two or more "+" output terminals and "-" output terminals. In fact, they belong to the same output electrode, but for the convenience of user wiring, they are connected together internally.
(5) The module power supply is not allowed to work at full load for a long time. The utilization rate of linear power supply should be controlled within 60%; the utilization rate of switching power supply should be controlled within 80%, otherwise it may cause early artificial failure of module power supply.
Epoxies cannot be used for stress-sensitive and module sealing due to their hardness and are basically eliminated by module power supplies. However, due to its low cost, this epoxy is still used in cost-sensitive micropower supplies. Some domestic bad Marine boost power supply manufacturers also use this epoxy resin acdc Marine boost power supply module. However, due to stress problems, the failure rate of this Marine boost power supply is very high, and buyers are miserable.
At present, the most commonly used power module is the addition of silicone. This kind of silica gel is generally 1:1, which is easy to operate. When acdc potting power modules, attention should be paid to its thermal conductivity. However, the bonding ability is not very strong, and it can be improved with primer.
Polyurethane has been used in China for a period of time, but due to its high hardness, inconvenient maintenance, and the price reduction of silicone rubber, the cost performance of polyurethane is not high.