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How to design a reliable and safe vehicle power supply module(2)

2024-02-11

The vehicle 24V input power supply module is a power converter that can be directly installed on the printed circuit board. According to the conversion method, it is generally divided into AC to DC or DC to DC. With the development of technology, the power capacity tends to be modularized and miniaturized, so power modules appear. It has a high degree of integration, and integrates the main circuit of the switching 24V input power supply into the chip, which can complete broadband modulation, isolation and various maintenance functions. As more and more people have higher requirements for power modules and higher reliability requirements, today's small editor commented on how to plan high reliability power modules!

Four elements of high reliability vehicle 24V input power supply module planning:

●Low technical requirements. Modular power supplies are typically equipped with standardized front ends, highly integrated power modules and other components, thus simplifying power supply design.
●The module power supply shell has a three-in-one structure of heat sink, radiator and shell, which realizes the conduction cooling mode of the module power supply and makes the temperature value of the power supply approach the minimum value. At the same time, the normative packaging of the module power supply is given.

1. Anti surge maintenance circuit planning

How to plan the anti surge maintenance circuit? For different uses, you may be able to adjust the position of the inductor TVS tube. This will enable the system to better use and correctly use the circuit, so as to better improve the EMC function. Pay attention to the planning of the two-level surge protection maintenance circuit. If it is used improperly, it will be counterproductive.

●The design is simple. Power is available with just one power module, with a few discrete components. ● Shorten the development cycle. The module power supply generally has a variety of input and output options. Users can also repeatedly stack or cross stack to form a building block combined power supply to achieve multiple input and output, which greatly reduces the prototype development time.
●Change is flexible. If the product design needs to be changed, simply convert or parallel another suitable power module.

power module

2. Reduce the planned amount

Correctly control the components to the specified value, reduce the number of components to delay degradation, improve component reliability and improve power reliability.